Why High-Pressure Homogenizers Work Best at Particle Size Reduction

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High-pressure homogenizers are particularly used in almost all kinds of industries. Biotechnology, chemical, pharmaceutical, and food, mostly. All for different purposes – emulsification, blending, refinery, hydration, particle size reduction, etc. Let’s zoom into the last process.

For the most part, homogenizers and the likes are mainly utilized to create a homogeneous substance out of two or more elements or phases. In order to do that, breaking down of solids needs to take place. If the components are only aqueous, still, the molecules’ particle size has to be crushed at its finest state. Doing this will make the insoluble particles attach to the main suspension.

What are High-Pressure Homogenizers?

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High-pressure homogenizers are one of the most powerful mechanisms available today that are primarily intended for mixing and a lot of other processes necessary in production. Specifically, these apparatuses perform rigorous blending and particle size reduction through drawing a suspension through them where it becomes subject to shear force and extreme pressure. The continuous impact that the system and the shearing make on the components drives success to the whole process.

The tank of the equipment where the liquid sample is stored becomes to get prompted by high pressure to propel the liquid through a valve. It causes an immense pressure drop, high shearing, and cavitation. Other times, the stream of high pressure is aimed at a blade, plate, or ring, allowing the sample to crash into it at a fast velocity. Homogenization is executed through this procedure; particle size reduction (or another process) is then achieved.

High-Pressure Homogenizers as Particle Size Reducers

Did you know that there are four basic types of modern particle size reduction equipment? Here they are:

  • Crushers – break bulk particles into little ones
  • Cutters – modify particles into a specific form, shape, and size
  • Grinders – crushes globules into a finer and smoother texture
  • Ultrafine grinders – the ultimate form of grinders, it pulverizes molecules into powder in size of 1-50 micrometer

For manufacturers who have been looking to invest in much worthy machinery, the type that serves at best in the field and is versatile in different applications, a lot have proven that high-pressure homogenizers are a great choice. Find out here why.

1. High-pressure homogenizers fabricate more compact diffusion of particles.

Compared to other types of homogenizers, high-pressures are said to do great in tighter distribution. What does this mean? The ideal outcome of the homogenization is a fairly distributed liquid particles into a suspension. They are meant to be made as one. This is a huge challenge especially in much larger quantities of aqueous components. Longer mixing time is also expected, but high-pressure homogenizers of Ginhong know just how to deal with that.

2. High-pressure homogenizers accomplish superior particle reduction solely in a few passes.

The number of passes equates to the number of times the procedure is done. For more effective results, more passes are optimally essential. It is because homogenization is a repetitive, continuous process of shearing at high speed and propelling at an extreme amount of pressure. With high-pressure homogenizers, fewer passes are done without compromising the quality of particle size reduction.

3. High-pressure homogenizers lead a cost-efficient manufacturing process.

Cost-efficient manufacturing process with high-quality finished products are all suppliers and manufacturers have been wishing for. Because you mean business here, you would opt to invest in something that gives you if not more than, the equivalent caliber of what you have paid for.

Apart from that, you want to buy machinery that makes things a lot easier and faster. Lesser passes would mean less time of grinding and milling or to cut short, your use of resources, water, electricity, and need for employee overtime will diminish as well. There are a lot more perks. The thing is, high-pressure homogenizers ignite a practical way of processing your elements or ingredients.

4. High-pressure homogenizers build the productivity of industrial generation.

Productivity is one of the most important factors to observe and maintain when you work in a manufacturing factory. Time is gold, as they say. There’s no other way of leveraging that gold but through productivity. The overall generation of goods and products will be going well and steady because of the systematized and labor-saving equipment – that is, a high-pressure homogenizer.

5. High-pressure homogenizers produce products with extended shelf lives.

Other machines do not achieve this important objective because their speed and power are not enough to perform their duty. Maybe it’s not just about speed and power, but their general attributes. With the use of high-pressure homogenizers, finished products are given longer shelf life. They remain fit for consumption and for purchasing.

Conclusion

These are only some of the advantages high-pressure homogenizers possess due to their durability, built-in features, and tools, as well as the specification of the equipment. Their power relies on shear forces, cavitation and high pressure. Thus, it is said to stand out among all the other types of homogenizers and mixing machines. Read up on more articles about the high-pressure homogenizers including the industries where they are widely used.